Chemical filling projects prioritize compatibility with corrosive or flammable products, hazardous-location ratings, and accurate filling of containers from bottles to IBCs.
Common filling applications
- Filling industrial cleaning chemicals
- Packaging agricultural chemicals and fertilizers
- Filling specialty and fine chemicals
- Packaging bulk chemical products into drums and totes
- Filling adhesives and sealants
Product characteristics
Chemical products vary widely in viscosity, corrosiveness, and hazard classification, ranging from thin solvents to thick adhesives. Some products are flammable, reactive, or require handling in controlled atmospheres. Material compatibility between the product and wetted equipment components is a key consideration.
Container considerations
Drums, totes, pails, and bottles are common depending on order volume, with material selection driven by chemical compatibility. Hazardous products may require specific container certifications for transport. Labeling requirements often include hazard communication information.
Production considerations
Facilities handling flammable or hazardous chemicals often require explosion-proof or intrinsically safe equipment in classified areas. Spill containment and vapor management are frequently incorporated into line design. Regulatory compliance around hazardous materials handling and transport documentation is typically a central consideration.